Custom Sheet Metal Fabrication

It all starts with your idea or requirement. You might have a full set of design drawings, a rough sketch, or simply a problem that needs a metal solution. Our team will discuss the project with you to fully understand what you need. We’ll plan out the fabrication process and recommend the best materials. Thanks to our decades of experience, we can often suggest improvements or cost-saving adjustments before any metal is cut. We ensure we’re on the same page with you regarding the design, dimensions, and function of the part. Our goal is to connect your vision with the resources and expertise needed to realize it.

Once the design is finalized, we move to cutting. Cutting is where your piece begins to take shape. We use advanced CNC laser cutters, water jet cutting machines, and plasma cutters to slice through metal with extreme precision. These tools are computer-controlled and can cut complex shapes and patterns with tolerances as tight as a few thousandths of an inch. In simple terms, this means we can achieve very precise cuts so that each component fits together perfectly later on. For thicker metals or simpler cuts, we also have power shears, saws, and other cutting tools. No matter the method, you can be sure that every cut is clean and exact. (Fun fact: our machines can even engrave or cut custom logos and designs into metal if your project calls for decorative details!)

After cutting, the next step is usually forming the metal into the desired shape. “Forming” can include bending, rolling, or shaping the metal in various ways. For example, if we’re making a U-shaped bracket, we’ll use a press brake to bend the metal sheet at precise angles. If we’re creating a curved object like a cylindrical planter, we might roll the metal into a circle. Our skilled technicians ensure that during the forming process, the metal isn’t over-stressed or cracked – the bends will be smooth and the dimensions exactly as specified. Custom sheet metal forming allows us to achieve shapes that standard off-the-shelf parts just don’t have. By carefully deforming the metal in a controlled way, we can produce anything from crisp corners to gentle curves according to the design.

Many custom projects involve joining multiple pieces of metal together. That’s where our expert welding comes in. Welding is the process of fusing metal parts by melting them together (often with a filler material for added strength). It’s both an art and a science – a good weld is not only structurally strong but also neat in appearance. Our certified welders use techniques like MIG and TIG welding to assemble your components with precision. The result is a solid bond that is often stronger than the original metal itself. If your project includes moving parts or requires mechanicalassembly, we handle that too. We use fasteners, rivets, or specialty adhesives where appropriate, though welding is preferred for longevity. Rest assured, each seam and joint in your custom fabrication will be secure and built to last.

Once the main fabrication is complete, we perform any finishing steps needed. This may include grinding or sanding down welds for a smooth look, polishing or brushing the metal surface, and applying coatings or paint. For decorative pieces or outdoor items, we can provide powder coating or painting in the color of your choice to match your design. If the piece is made of copper or stainless steel meant to be left exposed, we can apply a clear protective finish or let it patina naturally – it’s up to you. We thoroughly inspect the final product for quality and accuracy. Before we call the job done, we make sure everything fits perfectly and meets our high standards (and yours!).